Crimping accessories

Crimping accessories support industrial connector assembly with high precision, including 12-position locators, rotary crimp die sets, and spiral screw extractors. The 12-position locators allow quick switching between different terminal sizes without removing the crimping tool, saving time in mass production. Rotary crimp die sets are compatible with non-insulated terminals, ensuring even crimping force around the contact perimeter.

Spiral screw extractors remove broken screws or seized bolts without damaging the threaded hole. These products are compatible with many connector brands such as Phoenix Contact, Harting, Deutsch, ODU, Hypertac, Weidmüller, and Hummel. Durable construction, high precision, and broad compatibility meet requirements in industrial electrical installation, control panel manufacturing, and automation system maintenance.

Rennsteig distributes these accessories as an authorized supplier, committed to quality and in-depth technical support.

Crimping accessories play an important role in industrial connector assembly systems, helping to increase precision and productivity when crimping terminals in mass production. This product range includes 12-position locators, rotary crimp die sets, and spiral screw extractors, serving diverse needs from mass production to equipment maintenance.

The 12-position locators allow quick switching between different terminal sizes on the same crimping tool, saving tool changeover time. Rotary crimp die sets are compatible with many types of non-insulated terminals, ensuring even crimping force across the entire contact perimeter. Spiral screw extractors support the removal of broken screws or seized bolts without damaging the threaded hole.

Products in this range are designed to be compatible with many connector brands such as Phoenix Contact, Harting, Deutsch, ODU, Hypertac, Weidmüller, and Hummel. Durable construction, high precision, and broad compatibility help this product range meet requirements in industrial electrical installation, control panel manufacturing, and automation system maintenance.

12-position locators for specialized connectors

The 12-position locators make up the majority of the product range, designed specifically for each particular connector series. Each locator allows quick switching between 12 different terminal sizes without removing the crimping tool. The precise positioning mechanism ensures high consistency when crimping in mass production, minimizing variation between product samples. The design is compatible with DigiCrimp and MicroCrimp tools, creating a flexible tool ecosystem for production lines.

Locator 8720 0101 0 serves Phoenix Contact connectors in the RC-/SC-/SI-Series, ensuring precision in mass production. Locator 8720 0104 0 also supports 12 crimping positions, compatible with many types of industrial terminals. Locator 8720 0107 0 is designed specifically for ODU connectors, meeting mass production requirements in industrial environments. Locator 8720 0115 0 allows quick switching between 12 crimping positions on DigiCrimp and MicroCrimp tools, increasing tool changeover speed.

Locator 8720 0116 0 is dedicated to Phoenix Contact crimping systems, ensuring absolute precision in mass production. Locator 8750 0401 0 is compatible with terminals from Ilme, Weidmüller, HTS, supporting pin diameters of 1.6/2.4/2.5/3.6 mm. Locator 8750 0404 0 is designed specifically for Hummel terminals, meeting precise crimping requirements in industrial electrical installation. Locator 8750 0408 0 is compatible with Hypertac terminals, ensuring high precision during wire crimping.

Locators for Deutsch and Harting connectors

The specialized locator range for Deutsch and Harting connectors meets requirements in the automotive, aerospace, and heavy equipment industries. These locators are designed to be compatible with connectors that withstand high vibration and harsh environments. Durable construction ensures long-term stability during continuous use in mass production.

Locator 8750 0411 0 is dedicated to Phoenix Contact SF-/SM-Series connectors, ensuring precision in industrial terminal crimping. Locator 8750 0416 0 is compatible with Deutsch DT and HD type connectors, meeting mass production requirements in the automotive and mobile equipment industries. Locator 8750 0453 0 is dedicated to Harting HanD, C, E terminals, serving high-power connector assembly in industrial control panels.

Rotary crimp die sets

Rotary crimp die sets provide a flexible solution for crimping non-insulated terminals. Each set includes 4 rotary dies, allowing adjustment according to different terminal sizes. The rotation mechanism enables quick switching between sizes without complete disassembly. The design is compatible with crimp head 633 406 3, creating a synchronized tool system.

Die set 633 401 3 is designed specifically for non-insulated terminals, perfectly compatible with crimp head 633 406 3. Die set 633 402 3 also serves non-insulated terminals, meeting requirements for crimping large cross-section terminals in industrial electrical installation. Both die sets use a flexible rotation mechanism, helping to increase size changeover speed in mass production.

Spiral screw extractors

Spiral screw extractors provide a specialized solution for removing broken screws and seized threaded bolts from threaded holes. The counter-clockwise spiral design helps the extractor grip tightly onto the broken screw shaft when rotated. Hardened alloy steel construction ensures high durability when working with hard materials. This tool does not damage the threaded hole, preserving the part requiring maintenance.

Extractor 470 001 3 removes broken screws and seized threaded bolts without damaging machined parts. The Spiral design creates a tight grip on the screw shaft when rotated counter-clockwise. This tool supports equipment maintenance, control panel repair, and precision mechanical assembly.

Selection by connector brand

Choosing the correct locator by connector brand ensures compatibility and crimping quality. Each connector brand has its own terminal design, requiring a suitable locator. Phoenix Contact, Harting, Deutsch, ODU, and Hypertac are common brands in industry, each with specific product lines. Dedicated locators help optimize the production process, reducing tool changeover time.

For Phoenix Contact connectors, locators 8720 0101 0 and 8720 0116 0 serve the RC-/SC-/SI-Series and SF-/SM-Series. For Deutsch connectors, locator 8750 0416 0 is compatible with DT and HD types. For Harting connectors, locator 8750 0453 0 supports the HanD, C, E series. For ODU connectors, locator 8720 0107 0 ensures precision in mass production.

Applications in mass production

Mass connector production requires tools with quick changeover, high precision, and long-term stability. The 12-position locators help reduce downtime when changing terminal sizes, increasing production line productivity. Rotary crimp die sets allow flexible adjustment according to product requirements. A synchronized tool system minimizes variation between samples, ensuring consistent quality.

In industrial control panel manufacturing, locators 8750 0411 0 and 8750 0453 0 support Phoenix Contact and Harting connector assembly. In automotive harness production, locator 8750 0416 0 serves high-vibration Deutsch connectors. In medical equipment manufacturing, locator 8750 0408 0 ensures precision for Hypertac connectors.

Equipment maintenance and repair

Industrial electrical equipment maintenance often encounters broken screws and seized bolts in threaded holes. Spiral screw extractors provide a removal solution without damaging machined parts. This tool saves time and cost compared to replacing the entire part. The counter-clockwise spiral design creates a tight grip, helping to remove broken screws even when the screw head is completely worn.

Extractor 470 001 3 supports the removal of broken screws in control panels, automation equipment, and industrial machinery. This tool preserves the threaded hole, allowing new screw installation after removal. Hardened alloy steel construction ensures high durability when working with hard materials such as stainless steel or aluminum alloys.

This product range provides a comprehensive solution for industrial connector assembly, from mass production to equipment maintenance. Choosing the correct locator by connector brand and specific application helps optimize the work process and improve product quality.